Solar Space & Water Heating -- With Folding Collectors

Kenneth has incorporated some very nice and new features in his innovative solar space and water heating system -- including:

• Folding collectors that allow more collector area for winter and less for summer
  
  
• Some unique new tools for collector making, including a homemade "Tee Puller', and new designs for forming and clamping the collector fins to the collector tubes.
  
  
• Use of a surplus stainless steel bulk milk tank for heat storage.

The system is built using the Solar Shed concept, meaning its a separate building that acts as both a storage or garden shed, supports collectors and provides space for the heat storage tank.

A few hightlights below, and 5 pages of construction detail here...

Folding Collectors
The two pictures below show the folding collector feature. 



The top photo shows collectors folded out for winter -- 8 active collectors.
The bottom photo shows collectors folded in for summer -- 4 active collectors (along with Kenneth).

Homemade Tee Puller
Kenneth made a tool for drawing a Tee out of a copper collector manifold part -- this allows the collector risers to be connected to the manifold without using reducing Tee fittings or brazing.

Bulk Milk Tank for Heat Storage
Kenneth used a 750 gallon surplus stainless steel bulk milk tank for heat storage.
The tank is mostly buried (to allow drainback from collectors) and insulated with 4 inches of polyiso insulation.

Gary

3 Ways to Save Energy That are a Bit "Out There"

Here are three areas where significant energy might be saved in a home with fairly simple systems.  One has to do with using some of the heat in the hot air up in your attic, and the other two have to do with recovering some of the heat we waste in showering.

Regular showers are a major waste of energy.  Typically we spend about 3 KWH heating water for a shower, and then send about 85% of that energy right down the drain.  It amounts to about 300 KWH for a family of 4 per month.

Using The Heat In Your Attic
This page looks at some of the ways that all that heat up in the attic might be used productively.  This includes recovering heat for domestic water heating, space heating, pool heating, and cloths dryer air preheat. 
Some of these look fairly practical (to me).

I've been logging the temperatures up in my attic for about 6 months and the plot of these temps is included.  We live in a very cold climate, and it still looks like there is some potential.

Details here...

Recovering Heat From Shower Water Drain Pipes
This page looks at all the energy we send down the drain when taking a shower, and in some of the ways that are currently out there to recover some of that energy. 
It considers one (as far as I know) new method, which is basically to rearrange the drain plumbing to retain the shower water in the homes heated envelope long enough to recover the heat in the water for space heating. 
Some ways of doing this, the resulting energy saving, and a small test to examine the potential of this method are discussed.

It may seem like there is not really much potential here, but for heating climates, the potential energy saving for a family might be of the order of 1200 KWH a year.

Details ...


A Very Energy (and Water) Efficient Shower Design
This is a look at a shower design that was looked at for potential use on very long range commercial jet airplanes.  It is a very efficient design both from a water use and energy point of view.  It may not be for everyone, but have a look.

Details...

So, I'm particularly interested in whether you think any of these ideas have some merit and are worth pursuing (or not). 
Or, maybe you have some of your own "Out There" ideas you would like to share?

UPDATE: Turns out Kenneth has built and uses a recirculating shower... 
Kenneth's interest were more in getting long showers with very high flow (6 shower heads) without breaking the bank on energy use.  Its a nice simple design.

Note that Kenneth has also done a very nice Solar Shed project that does both solar space and water heating -- hope to have the details on this up soon.
Thanks Kenneth!

Gary

New Content on Build-It-Solar

Pop Can Collector From Sweden



A very nicely done aluminum pop/beer can collector.  Lots of attention to detail, and lots of good assembly pictures.  In Swedish, but the pictures plus Google translator make it quite readable.
Pop can solar air heating collectors force room air through connected columns of black painted aluminum soda cans.  The sun heats the pop cans and the heat is transferred to the air.  The even distribution of airflow and large heat transfer area should make them efficient collectors.
Details here...

Update on Chad's Solar Heating System
Chad has made a number of changes to his solar water and space heating system.  He has also logged and measured the performance of the system.

All the details and performance graphs...

Efficient Inflation System for Double Skin Poly Greenhouses
Many
poly skinned greenhouses use two layers of poly with a small blower
inflating the space between the layers.  This gives you cheap double
glazing, and reduces heat loss.
Most of blowers are set up to run 24/7,
but this article shows a way to cut down the run time dramatically using a
small pressure switch and a very simple check valve.  With the check
valve, the blower runs only when enough air leaks out to the point of
needing reinflation.

Details here...



Facebook Page
I've put up a page for Build-It-Solar on Facebook. 
Basically I have no clue how this all works, so if you have any ideas for the Facebook page, please let me know.

We just broke 500 fans today, so have to be doing something right :)

Massachusetts Zero Energy Challenge Winning Home

This is a very impressive less than zero energy home.  It uses a
combination of reasonable size, excellent thermal envelope, very
efficient appliances, some passive and some active solar heating, and a
PV driven mini-split heat pump for additional heat and cooling.

The end result is a true zero energy house that can be built within a reasonable budget.

I cover a few of the highlights below, but all the details on the house are in the article here...

Performance
The monthly performance chart below speaks for itself.  For the year 2009, the house produced significantly more energy than it used.


Highlights
Double stud, R42 walls insulated with cellulose insulation.
R100 cellulose attic insulation.
Triple glazed R5 windows with R7 interior thermal shutters.
Very good infiltration sealing.
Emphasis on south windows for solar passive gain.
Concrete slab floors for heat storage thermal mass.
Solar water heating
Solar air heating collector to for additional space heating.
Exceptionally efficient appliances and lighting.
Heat recovery ventilation system.
Efficient mini-split heat pump for heating and AC.
4.9 KW grid-tied PV array supplies all electrical power and then some.

Double stud R42 cellulose insulated walls

Total cost of the house without land is $180,000.

Altogether, and exceptional house.

Thanks very much to Doug and Tina for providing this material.

Gary

Spring Solar Projects

Solar Hot Water

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Now is a good time to study up on, and start building a solar water heating
system, so you can get it in this summer.
There are several high quality DIY designs that cab be built for inside of $1000. 

 Many solar water heating
downloads
 




Solar Greenhouse or Sunspace

 A place to grow some plants, produce some free heat for the house next winter,
or just a nice place to sit and have a cup of coffee with the newspaper. 

 Many Solar Greenhouses and
SunSpaces  -- ranging from $20 to $200,000.

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Passive and Low Power Cooling

 Here are many ways to keep your house cool, and at the same time save money
and reduce Greenhouse Gas Emissions.  Shading, whole house fans, landscaping, earthtubes, insulation and sealing, reflective and garden roofs, ...
Lots of ideas here.
 Passive (and
efficient active) Cooling






Solar Pool and Hot Tub Heating
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 Solar pool heating is arguably the shortest payback solar technology.  
Take the chill off the pool, and be easy on the planet at the same time. 

 Solar pool heating
information
My favorite quote on solar pool heating from Tom Lane in the Home Power Article Pool Heating Article:
 "Three gallons of oil refined and burned provides 400,000BTU ... Once.
Three gallons of oil, made into a 4 by 12 foot solar collector, can provide
over 10 million BTUs per year ... year after year"


How about a Summer Outdoor Solar Shower?

This is a very simple solar project to get started with.  It can save energy and reuse shower water for plant watering while providing a nice outdoor shower experience!

How to build info for several outdoor solar showers...






Build Your Own Solar Electric System

Solar electric systems have become much easier to self install over the years.  If you are careful about the safety issues, and have done some home wiring, you may want to give this a try.  Plan it this spring, and build it this summer.

Details on my self installed system...

More on DIY PV...



Do a Water Conservation Project

Spring is a great time to get started on an outside water conservation project.
Dozens of projects described in detail here -- rainwater harvesting, greywater reuse,
rain water gardens, ...

All the details on water conservation projects...


Any other ideas --- make a suggestion.

Gary

Some New Stuff

This is just a collection of some interesting (at least to me) items added tot he site over the last week or so....

Harvesting Fresh Water From Fog
Areas with regular daily fogs (e.g. some coastal areas) can harvest impressive amounts of fresh water from the fog.  Nets catch the fog and then channel droplets from the fog into a catch basin. 



Details...

Booklet on "Hot Water From Your Woodstove"
This is a good 45 page booklet from Lehman's describing a couple systems for adding a heat exchanger coil to the firebox in your woodstove to heat water.  Good detail on both thermosyphon and pumped systems, and lots of information on troubleshooting and doing the installation safetly.




Details...




Skysails -- Kites for Towing Ships
These are large kites that can be deployed under favorable wind conditions to reduce fuel consumption.  With favorable winds, fuel consumption can be reduced as much as 50%.
Operation of the Skysails is largely automatic.




Details...



Homes From Cylindrical Grain Storage Bins
A collection of links to homes made from cylindrical steel grain bins.  These homes offer a thermally efficient shape, and some options for good insulation thickness -- plus and interesting look.

Details...









Gary

UAZ Students Help Local Businesses to Reduce Energy and Water Consumption

I thought this was a great program to
get students involved with renewable energy and also help local businesses with
energy and water costs. 

Students from the UAZ Free Enterprise team identified two local Tucson businesses in need of some help on energy and water use, and then worked out and implemented a program to help the businesses reduce energy use, water use, and carbon emissions.

Here are the details on what the team
did -- there is contact information at the end if you want information on
starting a similar program ...

I have to brag a little here and mention that my granddaughter Kelly was one of the team members :)

Gary

Making, Buying, Designing, Evaluating Fins for Solar Collectors

Many of the homemade
collectors shown on this site use aluminum fins to collect the incoming
solar heat and transfer it to a tube that carries the heat transfer
fluid. 

The fins need to transfer heat efficiently, and need to have a good thermal connection with the tube carrying the heat transfer fluid. 

Copper tube with heat absorbing fin being installed.

This article goes over several fin designs, several ways of making the fins, some of the types of fins you can buy and where to get them. 

The new article also provides calculated fin efficiencies for some of the homemade and commercial designs.  I'm sure you are dying to know Which fins do best?  Does steel work as a fin material?  Are those big, thick, extruded fins worth the extra money? ...

All the details on fin design, fabrication, purchase, and performance here...

Some fin designs that people have sent in...


Kevin's two layer fin


Matt's bicycle powered fin former.


Tom's most impressive fin press

Got any ideas on fin design or fabrication?

Update March 11 -- I've added a couple more entries that have been turned in since this blog entry was written -- all on this page:

All the details on fin design, fabrication, purchase, and performance here...


Gary

Bob's Solar Ice Fishing Shack

This is a really simple but very effective solar heating collector that Bob uses to heat his ice fishing shack.


The collector uses the whole south wall of the shack.


The collector is a very simple thermosyphon air heating collector that uses 2 layers of black insect screen as the flow through absorber, and 6 mil poly film as the glazing.

Bob took the time to insulate and seal up the ice shack before installing the collector, which is key to making it work.   On a sunny day, it heats the inside of the shack up to very comfortable temperatures.

All the details from Bob...

If Bob can heat his ice shack with solar, you can surely heat your home, or chicken coop, or barn, ... with solar!

Gary

Zero Energy Homes for the Rest of Us

While visiting St George Utah recently, we found that we were in
town during the parade of homes, so we looked at a few of them.  One of the
display homes was a very efficient home built by Sun-Savvy Inc.  I was very
impressed by this home and the other homes they offer.

Their design combines a very good and very tight thermal envelope, heat
recovery ventilation, passive solar, solar thermal and PV arrays, and efficient
mini-split heat pumps to make a home that should be able to achieve net zero
energy use in the southern Utah climate.  The display home has a LEED
Platinum rating. 

Even more impressive to me is that these are very nice and very "normal"
looking homes.  These homes appear to be very easy for the homeowner to live with. 
While the energy efficiency does add some cost, the homes appear to be cost
competitive with ordinary construction homes.  In other words, these are
net zero or near net zero energy homes which should have a very wide appeal to
ordinary home buyers -- you don't have to be an eco-freak (like me) to like
these homes. 

We took the full tour, got a lot of pictures -- all the details here...

Much more on solar homes here...

Clerestory windows -- great daylighting.  These open automatically when a set temperature is exceeded.


The energy recovery ventilation unit -- an earthtube is used to precondition the intake air to the ventilator.

It seems like a lot of the "net zero" energy homes you see are a long ways
out of the mainstream -- they tend to be architecturally unique (some would say
strange) and come with an acre of PV panels that would add $100K+ to the cost of
the house were it not for some very very generous (and perhaps questionable)
rebate programs.  I don't see this type of near zero energy home ever
catching on and becoming widespread.  On the other hand, a design like the
Sun-Savvy homes seems like it could have very wide appeal.  I hope it turns into a trend.

Gary

A New Year -- Where to go?

2009 was a good year for Build-It-Solar.  4.2 million people visited over the year, and (more importantly) many stayed and read a lot.  I used to get excited when 200 people visited the site in a day, and now its well over 10,000 almost every day -- amazing!

I want to thank everyone who visited Build-It-Solar over the year, and sent in comments or questions.   And, thanks especially to those who took the time to send information in on their projects -- its these projects that make the site work.

2010
I'd like to make the site better during 2010  -- do you have any suggestions?

   - What do you like most? 
   - What areas do you find the most useful?
   - Where would you most like to see new content added?
   - What do you not like?
   - Any ideas for improvements format or presentation?
   - Any new areas you would like to see covered?
     
Some new areas I've been thinking about:
- The algae to oil area -- any chance of doing this on a DIY scale?
- A new area on solar/renewable for "home and garden" (solar tractors, mowers, lights, ...
- Adding an detailed "introduction" to each major area (Space Heating, PV, ...) that goes over the basics, covers some of the Physics, provides some design information,  and ties into the links and projects for that area.
- Doing a heat from compost trial.
- Working through the Passive House Institute software -- providing some pointers on getting started with it.

Perhaps building (with Nick and Nathan) a working version of Nick Pine's design for a "Deployable Doubt Dispeller" -- a small (e.g. 8 ft cube) "home" that would maintain a 70F inside temperature all winter here in Montana with simple active solar heating only.

Have a great new year.

Gary

Storage Tank Kit for DIYers & DIY Solar Kits In General

The Softank is a kit for a 200 gallon water tank for heat storage.  The kit includes the parts that would be somewhat difficult for a DIYer to find or fabricate like the liner and the outer structural support cylinder.  The person building the tank buys the insulation locally, supplies some labor, and saves some money.

Details here...


Note: Heat exchanger not included with tank kit.

I like the Softank kit, but what I like even more is the idea that kits like this could be offered to home owners who want to build solar water or space heating systems.  These kits could bring building such a system to people with modest DIY skills, and also increase the likelihood of a successful build.  

Kits of this kind could include the difficult to obtain and difficult to make parts, while allowing the DIYer to buy readily available parts locally.  This approach avoids shipping large and fragile finished items like collectors, and would save the hassles, expense and CO2 emissions associated with truck shipping finished items.

Well designed kits and good instructions could greatly increase the chances of building a successful system -- even for not so experienced DIYers.

With commercial solar water heating systems selling for north of $8000, there is plenty of room for kit makers to earn a good profit and also save home owners lots of money.  A great opportunity for some new businesses!  How about it entrepreneurs?


Gary

THREE new Owner Built Solar Space Heating Systems

This has been a good week for new solar space heating systems sent in to Build-It-Solar!
Thanks very much to the Eric, Al, and Tom for describing there well designed and built systems. 
These are all large collector systems that can do significant solar heating -- lots to learn from the detailed descriptions of these systems.

The 1st is Eric's space heating and hot tub heating system that uses 300 sqft of water heating solar collectors, and has both a solar and boiler heat source.

The 2nd is Al's space heating collector that is primarily a solar air heating collector, but also has a smaller water heating capability integrated in the same collector.

The 3rd is Tom's new 330 sqft solar space heating system.  This system uses Tom's 3rd generation design for the copper tube, aluminum fin collectors.  This installment covers the design, build and install for the collectors.  The next will cover heat storage, plumbing, and controls.

See below for summaries, and the links for very detailed descriptions.

Al's Hybrid Air and Water Heating Collector
This is a very nicely done collector of about 100 sqft.  It is a space heating collector that primarily heats air that is circulated directly into the house.  But, it also has a smaller water heating capability that is used to store some heat for use during the night.


Its a nice looking collector that is well integrated with the house.

Since the collector area is about 15% of the house floor area, the collector will often generate more heat that can be immediately used on a sunny day, so it makes sense to add the limited water heating capability to store some heat for use later in the evening.

All the design and construction details from Al here...

Eric's Space Heating, Water Heating, Hot Tub Heating Solar System

This is a very nicely designed and built system from Eric -- a fellow Bozeman resident.
The system uses about 320 sqft of commercially made water heating collectors as its main heat source.  The collected solar heat is used for 1) space heating, 2) domestic water heating, and 3) hot tub heating.  The system also integrates a boiler as the secondary heat source.  



This is a pretty complicated system in that it heats floor space, a hot tub, and domestic water, and includes both a solar and boiler heat source into the same system. 
This is a difficult set of things to do, but Eric pulls it off with a pretty simple system.  Maybe the fact that he is in the HVAC business and specializes in solar system helps :)

All the details on Eric's system...

Tom's Large Solar Space Heating System
Tom's new space heating system uses 330 sqft of the aluminum fin/copper tube collector design.  This is about Tom's 3rd generation build of this type of collector, and he has a very refined design.   The collectors are mounted in a good looking common housing, and glazed with twinwall polycarbonate glazing.  Performance should be very good.



All the details on Tom's System...

Much more on Solar Space Heating Systems...

Gary

Two Good Rainwater Harvesting Tank Ideas

Here are a couple nice ideas for tanks for rain water harvesting -- they are kind of at opposite extremes, but both well designed, interesting, and different than the usual rain water harvesting tanks you see.

The WooTank Two
This is a very nice tank design from Nathan.  The tank has an natural looking external frame made from 2 by lumber -- it looks great and would fit in very well with most landscaping schemes.  While Nathan painted his, you could stain it.  Nathan actually uses the tank as a large fish tank, but I think it would also work well for rain water catchment.  A tank like this can also be used as thermal mass to regulate and store heat from a greenhouse/sunspace, as Nathan shows in this earlier article... (pdf)



The tank walls are plywood.  The bottom is formed by concrete backer board that sits right on a thin layer of gravel over undisturbed dirt.  The tank liner is a single piece, EPDM rubber.  I think that this design is durable, efficient, inexpensive to build, and looks really good in the landscape.  All the details on the WooTank . 

Thanks very much to Nathan for writing this up and sending it in!




The FatBoy Water Wall Tank
This is another interesting rain harvesting tank.  If you are looking for something different than the usual cylindrical poly tanks, this might be for you.  They have a interesting , sculpted look.  Its a commercially available tank, and there are said to be several thousand installed.

Each tank holds 650 gallons and several can be stacked together.  I suppose they could even be used inside the house for thermal mass -- as in a thermal mass water wall...




Much more information on water conservation, rain water harvesting, grey water reuse,...


Gary

New Idea for Heating Domestic Water

Energy Alternatives has come up with a new design for heating domestic water.  Their design pipes water/antifreeze through several PEX pipes that are suspended in the attic ridge roof vent. 



The water heated by the PEX tubing is passed through a heat exchanger coil in a domestic water preheat tank.  The domestic water is preheated in this tank before it goes on to the regular water heating tank.

No real data is given on performance, and I suspect that for many climates, this is a three season heater at best, but it does offer an interesting alternative to solar, and it keeps the external look of the roof unchanged.

One article suggests that the cost of a 40 ft section of the PEX ridge vent assembly might be around $300, and that a full kit including the preheat tank with heat exchanger might be about $3100.

Here are some thoughts about DIY implementation of the ridge vent design that could (I think) be done for less than $1000 -- maybe substantially less.

Thanks very much to Chris for finding this and suggesting it!

Gary

Heat from Composting Biomass

I've been collecting material on the idea of extracting heat from compost piles and adding it to this section...

At first, this was a "that's kind of interesting" idea to me, but it has become more and more of a "that might really work" sort of idea.

Basically these schemes (there are several shown) start with a carefully constructed, large pile of biomass.  The biomass heats up as it goes through the composting process.  Pipes running through the pile pick up heat which can be used for domestic water heating and/or space heating.  Some schemes simultaneously collect bio-gas, which can be used for cooking fuel or even running a vehicle or generator.


Marc's compost furnace under construction.

A lot of work was done on this in the 70's by Jean Pain in France.  The section has some good descriptions of Pain's work, including two newly added videos (thanks to Curbie for these).

Marc's compost furnace work is very interesting, and includes some results from his first winter of operation.

The MB-Soft work in this area is interesting, if a little hard to decipher.

The New Alchemy papers are also quite good.

The attraction of this approach to me is that it holds the promise of a carbon neutral way of generating useful amounts of heat over long periods of time.  Some of the Pain piles are said to have been still generating useful heat after 18 months.  It is quite a bit of work to build one of the structured compost piles and set up the heat extraction plumbing, but then you may be able to get useful heating from the pile for an entire heating season.
The efficiency is claimed to be of the same order as burning the biomass -- maybe even a little better.  In many cases, the biomass can be material that would just be left to rot in place.

Does anyone have more useful information on this area?
Any thoughts on how useful and idea this might be?

Gary

Some New Content Items for Build-It-Solar

Three New Content Items

1. Lee's Solar Mower
Some time back, Lee sent in the details for his solar lawn mower.  The article basically tells you how to convert a gasoline powered mower to a battery powered electric mower with solar charging.
One issue with doing this is finding a good electric motor.  The one that Lee originally used is no longer available.  So, Lee has found a new source of motors that should work well and are cheap and easy to find....



2. Performance Update for Marc's  Compost Furnace

Last week, Marc provided a description of his system to provide space heating via heat extracted from a compost pile.
Marc has provided some performance data and other observations based on the first full season of operation...


3. A Home Built Grid-Tied PV System with Battery Backup
A
detailed account of the design and installation of a grid-tied PV system
with battery backup.

A home built ground mount system from treated lumber
is also described.

Heat Distribution For Solar Heating Systems

I added a section on methods of heat distribution for solar heating systems.  The new section provides links to a number of ways to distribute heat to a house for a solar heating system with an emphasis on DIY approaches.

Distribution of heat for solar heating systems is complicated by the fact that solar heating systems are more efficient when producing water that is not hot by boiler standards -- that is, boilers can easily produce 160F (or more) water, while solar heating systems are going to be more efficient when producing 120F (or less) water.  This makes the heat distribution more challenging, and makes some of the conventional systems difficult to use  because of their reliance on high temperature water.

If you have any additional ideas, please let me know. 

The new section is here....


A rather neat homemade radiator for heat distribution at the Dawson Creek, YT Visitors Center.

I also updated and added some material to the Heat Exchangers for Solar Heating Systems section...  Again, the emphasis is on DIY approaches.

Gary

The Solar Dinosaur

OK, I suppose its a little bit of a stretch to call this a SOLAR dinosaur, but it does have a solar powered Dino Horn and a rotating Dino Beacon!

This is a dinosaur theme play structure that we built for the grand kids.  If you should be unbalanced enough to want to duplicate it, the picture plans and construction details in agonizing detail are here...   (free as always)


 

Gary

Energy Fairs

This is the season for a lot of the annual energy fairs, so check around and see if there is a good one to go to in your area.

The fairs are a great way to learn about renewable energy projects, go to workshops, meet some renewable energy people in your area, and find some deals.

I keep a list of all the Energy Fairs I know about here...

If you know of others that are not on the list, please let me know...

Gary