Monday, August 3, 2009

Insulating Underground Pipe Runs

If your solar collectors are located away from your house, you will probably want to run the supply and return pipes underground from the collector to the house.  Insulating these pipe well is important in order to avoid a lot of heat loss to the ground.

I've added a new section to collect schemes for insulating underground pipe runs:
http://www.builditsolar.com/Projects/SpaceHeating/Space_Heating.htm#UGPipes
Currently it shows the scheme I used on my Solar Shed, a commercially available solution.
PipeInsul.jpg


































The new section also shows an interesting method suggested by Don Stephens (of AGS).  He makes mix of Portland cement and polystyrene foam beads (as in foam coffee cups).  This is similar to the building material called Rastra, and has an insulting value around R1.7 per inch.  He lays down a thick bed of this in the trench and waits it to harden, then he fastens the PEX pipe lines down with large staples, which apparently are easy to embed in the soft cement.  He them pours a 2nd thick batch of the bead-crete over the pipes.  Once its dry, he covers with poly film and backfills the trench.  Because of the relatively low R value per inch, you would have to use a greater thickness than for something like XPS rigid foam, but it may still be cheaper and easier to do this.  Don's more detailed description is at the link above.

If you know of any other good schemes, please let me know.

Gary

2 comments:

  1. I used Gary's system with packaging stretch wrap(the roll on a stick)to hold the foam together. I wrapped the foam from one end to the other, then laid it in place. When in place I poke a hole at the joins and sprayed in foam to seal the joins. The stretch wrap held the foam nice and tight and was really easy to do.

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  2. It wasn’t too long ago that insulating underground pipe was timely and very expensive. To save on cost most homeowners turned to 10 foot sections of insulated 4 inch PVC pipe that had already been available on the market for other specialty plumbing needs.

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