Solar Space & Water Heating -- With Folding Collectors

Kenneth has incorporated some very nice and new features in his innovative solar space and water heating system -- including:

• Folding collectors that allow more collector area for winter and less for summer
  
  
• Some unique new tools for collector making, including a homemade "Tee Puller', and new designs for forming and clamping the collector fins to the collector tubes.
  
  
• Use of a surplus stainless steel bulk milk tank for heat storage.

The system is built using the Solar Shed concept, meaning its a separate building that acts as both a storage or garden shed, supports collectors and provides space for the heat storage tank.

A few hightlights below, and 5 pages of construction detail here...

Folding Collectors
The two pictures below show the folding collector feature. 



The top photo shows collectors folded out for winter -- 8 active collectors.
The bottom photo shows collectors folded in for summer -- 4 active collectors (along with Kenneth).

Homemade Tee Puller
Kenneth made a tool for drawing a Tee out of a copper collector manifold part -- this allows the collector risers to be connected to the manifold without using reducing Tee fittings or brazing.

Bulk Milk Tank for Heat Storage
Kenneth used a 750 gallon surplus stainless steel bulk milk tank for heat storage.
The tank is mostly buried (to allow drainback from collectors) and insulated with 4 inches of polyiso insulation.

Gary

Tom's Larger Solar Heating System

Tom sent in the final update on his new solar space and water heating system.  This update covers the storage tank, controls, heat exchanger and integration with the boiler.

This is a really interesting project.  It includes all of the following:

1. Design and construction of a 336 sqft solar collector -- including some new wrinkles on fin fabrication and installation.
2. Building the 410 gallon heat storage tank that doubles as a workbench.
3. Details on the solar  domestic water heating system that utilizes a heat exchanger made from about 200 ft of 3/4 inch rigid copper pipe. 
   
4. Details on implementing the radiant floor heating system that pumps hot water directly from the storage tank and requires no heat exchanger.
5. Details on adding heat input to the tank from a nearby wood boiler in a very simple way.
6. There is even a way to make use of solar heat on seasonal refills of a hot tub.

Tom's system integrates all of these functions in a simple, straight-forward and cost effective design.


Wood boiler heat source as alternative to solar.

Full details on Tom's space and water heating system...

Many other solar space heating projects...

Tom's other projects on Build-It-Solar....

Thanks again to Tom for taking the time to document this project!

Gary