Large DIY Solar Space and Water Heating System in Maine

Steve has designed and built a very nice solar space and water heating system in Maine.   The system has a number of interesting and unique features including,

• A large "hizer" collector with full width "risers" running horizontally.
•  Integration of the solar heating with the existing boiler.
• A Steve made controller for the system.
• A new technique for making the PEX heat exchangers.
• Drain back of the collector to a tank 70 ft from the collector.

The 28 ft wide Hizer style collector

The collector is 28 ft wide and is built as a single "hizer" style collector rather than 7 or so side by side vertically oriented collectors that would normally be used.

Picture with glazing off showing the Hizer style "risers".

Building a wide collector like this as a single unit and with the horizontal "riser" layout simplifies the plumbing, reduces labor, reduces material needed, and reduces the cost of the collector.

In this system, the solar heat source and boiler heat source are integrated into a single heating system.   And, the system also provides domestic water heating.

System diagram showing integration with existing boiler system.

Steve worked out a way to recoil the PEX heat exchangers to improve heat transfer and make them more efficient.

The tool for recoiling the PEX to make more efficient heat exchangers.

The system uses a Steve designed and built controller.

Circuit diagram for the system controller.

All of the design and build details are provided in a 15 page pdf that can be downloaded here....

Gary

A Unique DIY Solar Pool Heating Collector Using PVC Pipe

This pool collector is a different slant on pool collector design, and may have some unique benefits for some people.

In a nutshell, the collector consists of large diameter supply and return manifolds that are connected by closely space half inch PVC pipe risers.  The manifolds supply water to the risers, which pick up the solar heat and deliver it to the pool.

The half inch PVC risers are attached to the PVC manifolds by drilling and taping a half inch NPT pipe thread in the manifold for each PVC riser pipe.  Then male threaded to PVC adapter fittings are used to attach the half inch PVC to the manifolds.  This is a nice, simple, reliable and inexpensive way to make the collector.  Since the collector is custom made, it can be built to fit the roof space available.  The riser runs can be made quite long, allowing one large collector to be used instead of several smaller one.

The standard mat style pool heating collectors may be a better choice if they are readily available where you are and can be fit into the space you have.  Matt came up with this design because he was in a country where the mat style collectors were not available at a reasonable price, and this design proved to be a good alternative.  The cost may end up being more or less than the mat collectors depending on where you are and how big the collectors are.

The pdf that Matt provides has a great deal of good detail on the design and build for the collector and provides plenty of detailed instruction for people who have not worked with PVC before.

All the detail on this PVC pool heating project here...

Gary

Off-The-Shelf DIY solar water heating -- Version 2

I've had a bit of a reset on the Off-The-Shelf solar domestic water heating system.

The idea of this system is to provide a very easy to build DIY solar domestic water heating system that uses off the shelf collector, tank, controls, etc.  -- a system in which you just install the off the shelf components rather than building your own collector and tank.  The objective is to keep the total cost to about $1000 (compared to about $8000 for commercially installed systems).

The first version of this system used plastic mat style pool heating collectors installed in a horizontal format and at a not very steep tilt angle.  I've decided to change to a vertically oriented mat style pool heating collector installed at a steep tilt angle.   The advantages include an easier and cleaner installation, better cold season performance, less susceptibility to summer overheating, and more flexibility in trying a vented glazing system to increase winter performance without overheating.

The new collector

The new collector is a single 4 by 10 ft pool heating collector mounted off my existing Solar Shed.  The vertical mount appears to be more secure and less subject to sags and folds -- it basically hangs from the upper manifold with straps to secure it from winds.  Its easy to install and appears to be quite secure.
More collector area could be provided by going with a 4 by 12 collector and/or adding a 2nd collector.

The same Softank that was used on version 1 is retained.

The plot below shows one sunny days performance.

Sunny day performance

On this sunny October day, the collector heated the 132 gallons of water from 83F to 110F.  It was mostly sunny with an ambient temperature of about 70F -- so, this is quite nice performance.

For later in the season when ambient temperatures are lower, I intend to try some form of vented glazing to see if the winter performance can be improved over that of an unglazed collector -- stay tuned.

All the details on the build and performance to date...

If you have any ideas for improving this design, please let me know.

Gary

New DIY Solar Water Heating Kit from AmericanSolarTechnics

Tom Gocze from AmericanSolarTechnics has come out with a kit for a solar domestic water heating system that is designed from the ground up for DIYers.  

The 4 collectors.

The kit uses four small collectors, each of which is 4 by 4 ft and weighs only about 20 lbs.  The collectors hook up in series for easier plumbing connections.  The light weight, manageable size, and easier plumbing connections make for an easier DIY installation.

The collector absorbers are copper tubes with aluminium fins, and the collectors are glazed with twinwall polycarbonate.

The storage tank is the SofTank, which AmericanSolarTechnics has been selling for some time.  The tank capacity is about 200 gallons.  I have one of these tanks and I like it.  It is a unique design that uses an outer fabric sleeve to bear the water pressure loads.  Inside the sleeve are several layers of polyiso foam board insulation, and inside the insulation is a high temperature liner that contains the hot water.

The SofTank

Copper pipe coil heat exchangers transfer heat to the tank from the collectors, and heat your domestic water using heat stored in the tank.  Your current hot water heater acts as the backup heater when solar is not available.

Tom has felt for a long time that solar water heating systems are too expensive -- something I strongly agree with.  This kit is his effort to bring the price down to a reasonable level that offers a good payback.  The kit is $2750 -- this compares with typical commercial systems costing around $8000.

While the system is not yet SRCC certified, this is in the plans.

The AmericanSolarTechnics DIY Solar water heating system...

A listing of solar water heating kits at Build-It-Solar...

Gary

DIY Insulating Window or Door Shutters Using Astrofoil Reflective Insulation

Bruce has worked out a DIY thermal shutter design that uses Astrofoil to provide a high R value, easily installed thermal shutter for windows or doors.

Astrofoil is similar to Reflectex, but is stiffer and holds it shape better for thermal shutters.  Both products are basically polyethylene bubble sheet with a reflective layer on each side.  While the bubble sheet is not thick enough to provide a lot of R value, the two reflective layers and the air films on each side of the foil makes for a good R value thermal shade.

Astrofoil thermal shutters in the open position.

Same shutter closed for the night.

The Astrofoil can be used with or without a frame.  The pictures above show the very nice looking DIY wood frames with Astrofoil inserts, and the picture below shows Astrofoil without a frame placed in a window.  The frameless version is made by just cutting the Astrofoil a little larger than the window frame opening and pushing it into place.

The 5 minute Astrofoil shutter -- cut it out and push it into place.

All the details here...

Gary

DIY Solar Water Heating System in Southeastern Pennsylvania

This is a nicely done $1K style solar domestic water heating system built by Matt in Pennsylvania.

Matt's two copper/aluminum collectors on the roof.

The system uses two homemade collectors in which the absorber is made from copper tube risers with black aluminium fins to transfer heat into the riser tubes.  The collector is glazed with polycarbonate sunspace glazing, which holds up well to high temperatures harsh weather.  These are relatively easy to build and all the materials are available at the local hardware.

Laying out the collectors in the living room - not generally a spouse approved method.

One of the unique features of Matt's build is the use of a copper pipe coil for the heat exchanger.  Most of the $1K designs have used a coil of PEX for this purpose.  This heat exchanger is used to heat the incoming cold water in a single pass before it goes to the regular hot water heater.  Since it only gets the single pass to do the heating, it has to be an efficient heat exchanger.   The copper coil appears to be doing well -- more of the details on that will be added when Matt finishes some tests he is running.

The coil of copper heat exchanger inside the 250 gallon heat storage tank.

All the details on Matt's DIY solar water heating system...

Gary

Craigslist to promote causes or ideas

It looks like Craigslist can be used as a free way to promote causes or ideas.

I found this link: http://reno.craigslist.org/grd/3258942054.html in my traffic report the last few days -- it is basically a person in Reno who built the solar heated stock tank, and is using Craigslist to tell people it works fine and that he recommends.

This seems like a pretty good way to get the word out on good projects or good ideas?

Don't know what the Craigslist folks think of using this approach?

Gary

Increasing AC Efficiency Using Evaporative Cooling of Condenser Coil

This project from Chad adds an evaporative cooler around the outside of a conventional outside AC condenser coil.  The evaporation of the water in the cooler pads cools the air going into the condenser coil and substantially increases both the capacity and efficiency of the AC unit.

Evaporative cooler on condenser coil.

Chad provides a lot of detail on how to build the unit.  All of the parts are readily obtained locally or online.

The picture above shows the screen enclosure for the evaporator pads.  The pads fit between the two screens and are the same type of material as used in regular evaporative coolers.

The pump and all the valves fit in a 5 gallon bucket that sits next to the condenser coil unit.

An advantage of this method compared to just spraying water directly on the condenser coil is that mineral deposits do not build up on the coil.

All the details on building this system here...

Gary

New Home Page with "Web Walk"

Build-It-Solar has a new home page as of this morning....

About the only significant change is that the "New Content" area has been expanded to include a "Web Walk" section that gives some news items that might be of interest to people who are into renewable energy and building projects. The new page layout also gives a more complete overview of all the subject areas that Build-It-Solar covers.

I added the "News" section because I spend some time on most days looking at quite a few sites for new projects or project ideas, and I thought I might as well pass along other things of interest that I run across.
I plan to add a batch of "News" links every few days -- these sections are labeled "Web Walk" in the "New Projects" column on the home page.

If the new home page gives you any problems, or you have any suggestions, please let me know.

Gary

Prince Edward Island Passive Solar Bermed ICF Home on a Budget

This is Tracey's very nice home on Prince Edward Island, CA.   Its a passive solar home that uses earth berming on the winter wind sides, and uses ICF (Insulated Concrete Forms) for the walls.

The home has large south facing passive solar gain triple glazed windows for winter heat gain, along with roof overhangs that shade the house from unwanted summer heat gain.

South windows provide lots of solar gain to the heat storing floor.

The long east-west layout of the house and use of Solatubes to provide lighting in some areas makes for a very pleasant and bright interior.

The 1285 sqft floor plan.

Probably the most amazing thing is that the home was built on a very manageable budget.

Tracey provides lots of detail on the house including a book on the whole process of designing and building a  very efficient solar home within a budget.

All the details here...

Gary